Technical Data · Publication 5094-TD001 · Rockwell Automation

FLEX 5000 I/O Module Specifications

Complete specifications for the Allen-Bradley FLEX 5000 distributed I/O platform on Bulletin 5094. Covers digital, analog, HART, and safety I/O modules plus EtherNet/IP adapters (RJ45 and SFP variants), terminal base assemblies, and XT (extended-temperature) variants. FLEX 5000 modules are used as remote I/O for ControlLogix 5580, CompactLogix 5380, and CompactLogix 5480 controllers and configured with Studio 5000 Logix Designer.

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5094-TD001 Publication
5094 Bulletin
15V DC FLEX 5000 backp… Backplane
-40 to +70 Operating temperature

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Specifications

I/O Performance & Capacity

Digital input channels 8 (5094-IM8) / 16 (IA16, IB16, OW8I relay) / 32 (IB32)
Digital output channels 8 (OB8, OW8I) / 16 (OA16, OB16) / 32 (OB32)
Analog input channels 8 (IF8 current/voltage, IY8 current/voltage/RTD/TC, IF8IH 8-ch isolated HART)
Analog output channels 8 (OF8 current/voltage, OF8IH 8-ch isolated HART)
Analog resolution 16 bits at 10 Hz notch filter (IF8/IY8/OF8); Sigma-Delta dual 24-bit multiplexed ADC
Analog accuracy 0.05% full scale at 25 °C (voltage and current modes)
Max local I/O modules per adapter Up to 8 FLEX 5000 I/O modules per 5094-AENTR/AEN2TR adapter (limited by backplane current and slot count)
Data format IEEE 754 32-bit floating point (analog)
Producer/Consumer architecture Supported — input and output data shared among multiple Logix 5000 controllers

Communication

Network protocol EtherNet/IP (CIP on Ethernet), ODVA conformance tested
Adapter ports (RJ45) 2 copper RJ45 on 5094-AENTR, -AENTRXT, -AEN2TR, -AEN2TRXT
Adapter ports (SFP) 2 SFP cages on 5094-AENSFPR, -AENSFPRXT, -AEN2SFPR, -AEN2SFPRXT; 3.3V/1W slots, 0.3 W/m² optical power
Supported SFP modules 1783-SFP100FX/100LX/100DEXC, 1783-SFP1GSX/1GLX/1GEXE/1GZX/1GTE, 11783-SFP100DEXC, 1783-SFP100ZXC
Network topology Linear, Star, Device-Level Ring (DLR) with beacon-based ring protocol
CIP Sync Supported — transport clock and slave-only ordinary clock (time-stamping + scheduled outputs)
Removal/insertion under power (RIUP) Supported, up to 4 consecutive empty slots permitted
Module keying Mechanical keying + electronic keying via Studio 5000 Logix Designer

Physical & Mounting

Mounting EN 60715 DIN rail, 35 × 7.5 mm (199-DR1 / 46277-4 zinc-plated chromate-passivated)
Mounting orientations Horizontal, horizontal-inverted, vertical, vertical-inverted (all four supported)
System architecture EtherNet/IP adapter + I/O modules on individual mounting bases (MB) and removable terminal blocks (RTB), ordered separately
Minimum clearance 25.4 mm (1.00 in.) on all sides for ventilation
DIN rail end anchors 1492-EAJ35 or 1492-EAHJ35 required at both ends under vibration/shock
I/O module dimensions (H×W×D) 54.0 × 94.0 × 87.0 mm (2.13 × 3.70 × 3.43 in.) — digital/analog modules
Mounting base (5094-MB/MBXT) dimensions 85.0 × 94.0 × 37.5 mm (3.35 × 3.70 × 1.48 in.); 71 g (0.16 lb)
EtherNet/IP adapter dimensions 92.7 × 94.0 × 96.5 mm (3.65 × 3.70 × 3.80 in.); 400 g (0.88 lb)
Wire size — signal 0.34–2.5 mm² (22–14 AWG) solid/stranded copper, 105 °C rated, 1.2 mm (3/64 in.) max insulation
Wire size — power RTB 2.5 mm² (14 AWG) Cu multi-strand
Screw RTB torque 0.4 N·m (3.5 lb·in)
Functional earth torque 0.5 N·m (4.4 lb·in)
Enclosure rating None (open-style) — installation inside enclosure required

Power

MOD Power input range 18–32V DC (24V DC nominal)
MOD Power — 5094-AENTR/AENTRXT 1,250 mA @ 18-32V DC; 3,200 mA inrush for 100 ms
MOD Power — 5094-AEN2TR/AEN2TRXT 1,880 mA @ 18-32V DC; 5,700 mA inrush for 100 ms
Backplane current — adapter 15V DC @ 1,130 mA (AENTR) / 1,800 mA (AEN2TR) / 1,730 mA (AEN2SFPR)
SA Power range (DC modules) 18–32V DC
SA Power range (AC modules) 74–132V AC @ 47-63 Hz (IA16) / 159–264V AC (IM8) / 85–264V AC (OA16)
SA Power passthrough 10 A max per terminal base assembly
External overcurrent protection MOD power: 10-12A @ 22.5-43.2 A²t fast-acting; SA power: 20 A @ 250V AC
Power dissipation, typical 2.8–3.5 W per digital module; 4.0–7.0 W per adapter; 3.5 W per IF8 analog
Thermal dissipation, typical 9.55–11.94 BTU/hr per I/O module; 17.4–23.9 BTU/hr per adapter
Recommended external overcurrent MOD: 10-12A @ 22.5-43.2 A²t fast-acting fuse
Field power loss detection Supported on most DC input modules (5094-IB16, IB32, IB16XT, IB32XT) and AC input modules

Environmental

Operating temperature (non-XT) -40 to +70 °C (-40 to +158 °F), IEC 60068-2-1/-2/-14
Operating temperature (XT) -40 to +70 °C (-40 to +158 °F) with ISA-S71.04 G3 corrosive atmosphere (vs G2 for non-XT)
Surrounding air, max +70 °C (+158 °F)
Storage temperature -40 to +85 °C (-40 to +185 °F)
Relative humidity 5–95% non-condensing (IEC 60068-2-30)
Vibration (operating) 4 g or 5 g @ 10-500 Hz depending on catalog (IB16/IB16XT/OB16/OB16XT/OW8I = 5 g; others = 4 g)
Shock (operating / non-operating) 25 g or 30 g operating; 30 g non-operating (IEC 60068-2-27)
ESD immunity 6 kV contact / 8 kV air (IEC 61000-4-2)
Radiated RF immunity 10 V/m, 1 kHz sine 80% AM, 80-6000 MHz (IEC 61000-4-3)
EFT/B immunity ±4 kV @ 5 kHz on power and signal ports (IEC 61000-4-4)
Surge transient immunity ±1 kV line-line / ±2 kV line-earth on power and signal (IEC 61000-4-5)
Conducted RF immunity 10 V rms, 150 kHz–80 MHz (IEC 61000-4-6)
Emissions IEC 61000-6-4 (industrial emissions)
Corrosive resistance ISA S71.04 G2 (non-XT) / G3 (XT)
Enclosure type None (open-style)
Temperature code T4 (North American, UKEx/ATEX, IECEx)

Catalog Number Format

How to read an Allen-Bradley 5094 catalog number. Each position encodes a specific configuration attribute.

Position
Meaning
Example
5094
Bulletin prefix — FLEX 5000 distributed I/O family
5094-IB16 → Bulletin 5094
Function letter(s)
I=Input, O=Output, IA=AC input, IB=DC sinking input, IM=AC 240V input, OA=AC output, OB=DC sourcing output, OW=relay output, IF=analog input, IY=universal analog input, OF=analog output, HSC=high-speed counter, IRT=RTD input, IJ=IO-Link master, SERIAL=serial, AEN=EtherNet/IP adapter
-IA16 = AC Input 16pt; -OF8 = Analog Output 8-ch; -AENTR = EtherNet/IP adapter
Channel count
Number of points per module
8 (IM8, OB8, OW8I), 16 (IA16, IB16, OA16), 32 (IB32, OB32)
Suffix — I / S / H
I=Isolated channels, S=Safety (SIL-rated), H=HART-enabled
-OW8I = 8-pt Isolated relay; -IB16S = Safety DC input; -IF8IH = 8-ch Isolated HART input
Suffix — XT
Extended Temperature variant (-40 to +70 °C with ISA-S71.04 G3 corrosive)
-IB16XT = extended-temperature 16-pt DC sinking input
Adapter suffixes — 2 / SFP / RXT
2=higher-current second-generation adapter, SFP=fiber SFP cages instead of RJ45, R=Dual-Port DLR, XT=extended temperature
-AEN2SFPRXT = Gen-2 SFP DLR extended-temperature EtherNet/IP adapter

Communication Protocols

Supported industrial networks and field buses for the products covered by this publication.

EtherNet/IP Dual-port on all 5094-AEN* adapters; 10/100/1000 Mbps on RJ45 variants; ODVA conformance tested Device-Level Ring (DLR) Native ring topology support on all FLEX 5000 EtherNet/IP adapters (AENTR, AEN2TR, AENSFPR, AEN2SFPR) CIP Safety Supported on safety I/O modules (5094-IB16S, OB16S, OW4IS, IF4IHS, OF4IHS, IRT8S, IJ2IS) CIP Sync / PTP IEEE 1588 transport clock and slave-only ordinary clock for timestamping and scheduled outputs HART 5094-IF8IH / -OF8IH analog HART modules support HART handheld pass-through and secondary variables IO-Link 5094-IJ2I / -IJ2IS modules provide IO-Link master ports for IO-Link sensor/actuator networks

Certifications & Compliance

c-UL-us Listed Industrial Control Equipment (UL File E322657) UL Listed Class I Division 2 Groups A,B,C,D Hazardous Locations (UL File E334470) CE — EU 2014/30/EU EMC (EN 61326-1, EN 61000-6-2/-6-4, EN 61131-2 Zone A & B) CE — EU 2014/35/EU LVD (EN 61010-2-201) CE — EU 2011/65/EU RoHS (EN 63000) UKCA (2016 Nos. 1091, 1101, 1107, 2012 No. 3032) RCM (Australian Radiocommunications Act, EN 61000-6-4) ATEX/UKEx Zone 2 (EN IEC 60079-0, 60079-7, 60079-15; II 3 G Ex ec nC IIC T4 Gc; DEMKO 17 ATEX 1907X; UL22UKEX2394X) ATEX Zone 2 gas Ex ec IIC T4 Gc (5094-OW8I, 5094-OW8IXT only) IECEx System — IEC 60079-0, 60079-15 Protection n (IECEx UL 17.0066X) KC (Korea, Article 58-2 of Radio Waves Act) Morocco — Arrêté ministériel n° 6404-15 CCC (China CNCA-C23-01 Explosion-Proof Electrical) ODVA EtherNet/IP conformance tested

Document Contents

Full PDF covers the following topics in detail:

  • Catalog number breakdown and product matrix — digital, analog, safety, specialty, EtherNet/IP adapter, terminal base, accessory (60+ catalog numbers)
  • System mounting orientations (horizontal, horizontal-inverted, vertical, vertical-inverted) and 25.4 mm minimum clearance rules
  • Digital I/O module specifications — wiring diagrams, functional block diagrams, technical and general specs per catalog
  • Analog I/O module specifications — voltage/current ranges, 16-bit resolution, notch filters (5 Hz to 62.5 kHz), CIP Sync timestamping
  • Safety I/O module specifications — SIL-rated digital, analog, and IO-Link safety modules
  • EtherNet/IP adapter specifications — AENTR/AEN2TR (RJ45) and AENSFPR/AEN2SFPR (SFP) variants, compatible SFP modules, DLR topology
  • Terminal base assemblies — 5094-MB/MBXT mounting bases + compatible screw and spring RTB kits (RTB3, RTB3T, RTB3W, RTB3I, RTB32V, RTB32C, RTB3AC)
  • Environmental specifications and certifications — ISA G2 vs G3 corrosive, XT extended temperature, Class I Div 2, ATEX/IECEx
  • Accessories — 5094-STB shield bar, 5094-SAJMPR SA jumper, 5094-N2 DIN end anchor, 5094-CE05/07/10/30 interconnect cables
  • FLEX 5000 module and terminal base compatibility matrix (non-XT vs XT)

Frequently Asked Questions

Which controllers can a FLEX 5000 (5094) system connect to?
FLEX 5000 I/O is remote I/O for Logix 5000 controllers over EtherNet/IP — specifically ControlLogix 5580 (1756-L8 family), CompactLogix 5380 (5069-L3*ER family), and CompactLogix 5480 (5069-L4*ERMW family). The modules are configured in Studio 5000 Logix Designer. FLEX 5000 does not connect to older ControlLogix 5570 or CompactLogix 5370 controllers natively; use 1794 FLEX I/O for those platforms.
Do I need to order the terminal base and RTB separately?
Yes. Every FLEX 5000 I/O module requires a terminal base (TB) assembly consisting of a mounting base (5094-MB or 5094-MBXT for extended temp) plus a removable terminal block (RTB). Neither ships with the I/O module. Match the RTB to the module type: 5094-RTB3/RTB3S for most digital I/O, 5094-RTB3T/RTB3TS for RTD/TC or 32-channel wiring, 5094-RTB3W/RTB3WS for relay (OW8I), 5094-RTB3I/RTB3IS for isolated channels, 5094-RTB32V/32C for 32-point DC I/O (IB32, OB32), 5094-RTB3AC for AC modules (IA16, IM8, OA16). Add "S" for spring-cage, "XT" for extended temperature.
What's the difference between the 5094-AENTR and 5094-AEN2TR adapters?
Both are dual-port EtherNet/IP RJ45 adapters with DLR support. The AEN2TR is a higher-capacity second-generation adapter — 1880 mA MOD power vs 1250 mA on the AENTR, 1800 mA backplane vs 1130 mA, 6.2 W dissipation vs 5.1 W. Use AEN2TR for larger FLEX 5000 I/O systems drawing more backplane current. The AEN2TR also includes a USB port for local programming/configuration. SFP-variant adapters (AENSFPR, AEN2SFPR) accept 1783-SFP fiber transceivers in place of RJ45 ports for long-haul fiber runs.
What's the XT suffix on FLEX 5000 modules?
XT = Extended Temperature. XT-rated modules (e.g., 5094-IB16XT, 5094-OB32XT, 5094-AENTRXT) carry the same -40 to +70 °C operating range as standard catalogs but add ISA-S71.04 G3 corrosive-atmosphere compliance for harsh environments (vs ISA G2 on standard catalogs). XT modules are intended for marine, wastewater, mining, and similar applications with airborne corrosive contaminants. XT modules pair with 5094-MBXT mounting bases and -SXT-suffix RTBs.
Can FLEX 5000 modules be removed under power?
Yes. FLEX 5000 I/O modules support Removal and Insertion Under Power (RIUP). You may leave up to four consecutive empty slots in a FLEX 5000 system without disrupting backplane communication. Always verify area classification (Class I Div 2 / Zone 2) requirements before pulling modules in hazardous locations — RIUP is permitted by design but local code may require power-down.
What network topologies does FLEX 5000 EtherNet/IP support?
All 5094-AEN* adapters support Star, Linear, and Device-Level Ring (DLR) topologies on EtherNet/IP. DLR provides automatic media redundancy via beacon-based ring protocol — a single cable fault anywhere in the ring does not interrupt communication. For long fiber runs use the SFP variants (AENSFPR, AEN2SFPR) with 1783-SFP100FX/1GSX transceivers. CIP Sync (IEEE 1588) timestamping is supported across any topology.
Does FLEX 5000 support HART and IO-Link?
Yes — HART via the 5094-IF8IH (8-channel isolated HART input) and 5094-OF8IH (8-channel isolated HART output) modules, which provide HART handheld pass-through and secondary-variable access. IO-Link via the 5094-IJ2I (standard) and 5094-IJ2IS (safety) master modules. Both HART and IO-Link data are exposed to Studio 5000 tags, and HART process variables can be mapped to analog channel data blocks.

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