Technical Data · Publication 193-TD006 · Rockwell Automation
E300/E200 Overload Relay Specifications, Bulletin 193/592
This technical data sheet covers the Allen-Bradley E300 and E200 Electronic Overload Relays under Bulletins 193 and 592. It details the modular three-part architecture of sensing, control, and communications modules, along with protection features, electrical specifications, catalog number explanations, and product selection tables. The document also includes wiring diagrams, environmental ratings, EMC specifications, and functional safety information for SIL 2 applications. Product selection tables and approximate dimensions cover IEC and NEMA contactor mounting.
Download PDFDocument Preview
Open the full PDF in a new tab · Publication 193-TD006
Specifications
Motor/Load Ratings
| Rated Insulation Voltage Ui (Terminal Style) | 690V AC |
|---|---|
| Rated Operating Voltage Ue, IEC/UL (Terminal Style) | 690V AC |
| Rated Insulation Voltage Ui (Pass-thru Style) | 1000V AC |
| Rated Operating Voltage Ue, IEC/UL (Pass-thru Style) | 1000V AC |
| Rated Impulse Voltage (Uimp) | 6 kV |
| Rated Frequency | 45…65 Hz |
Control Module Power Supply Ratings
| Rated Supply Voltage Options | 24V DC, 110…120V AC, 220…240V AC |
|---|---|
| Operating Range (24V DC) | 11…30V DC |
| Operating Range (120V AC) | 85…132V AC |
| Operating Range (240V AC) | 159…265V AC |
| Maximum Power Consumption (E300/E200) | 6 W |
| Maximum Power Consumption (E300/E200 with expansion) | 8 W |
Output Relay Ratings (Control and Expansion Digital Module)
| Type of Contacts | Form A SPST - NO |
|---|---|
| Rated Thermal Current (Ithe) | 5 A |
| Rated Insulation Voltage (Ui) | 300V AC |
| Rated Operating Voltage (Ue) | 250V AC |
| Rated Operating Current (Ie) | 3 A @ 120V AC; 1.5 A @ 240V AC; 0.25 A @ 110V DC; 0.1 A @ 220V DC |
| Resistive Load Rating (p.f. = 1.0) | 5 A, 250V AC / 5 A, 30V DC |
| Inductive Load Rating (p.f. = 0.4, L/R = 7 ms) | 2 A, 250V AC / 2 A, 30V DC |
| Short Circuit Current Rating | 1,000 A |
| Recommended Control Circuit Fuse | KTK-R-6 (6 A, 600 V) |
Input Ratings (Control and Expansion Digital Module)
| Type of Inputs | Current Sinking |
|---|---|
| On-State Voltage (24V DC) | 11V DC |
| On-State Voltage (120V AC) | 74V AC |
| On-State Voltage (240V AC) | 159V AC |
| On-State Current (turn-on) | 2 mA (24V DC); 5 mA (120V AC); 5 mA (240V AC) |
Environmental Specifications
| Storage Temperature | -40…+85 °C (-40…+185 °F) |
|---|---|
| Operating Temperature (open) | -20…+55 °C (-4…+131 °F) |
| Operating Temperature (enclosed) | -20…+40 °C (-4…+104 °F) |
| Operating Humidity | 5…95% non-condensing |
| Vibration (IEC 68-2-6) | 2.5 G operating, 5 G non-operating |
| Shock (IEC 68-2-27) | 30 G |
| Maximum Altitude | 2000 m |
| Pollution Degree | 3 |
| Degree of Protection | IP20 |
Ground Fault Protection
| Type | Core Balanced (zero sequence) |
|---|---|
| Intended Use | Equipment Protection |
| External Protection Range | 20…100 mA; 100…500 mA; 200 mA…1.0 A; 1.0…5.0 A |
| Internal Protection Range | 0.5…5.0 A |
| Trip & Warning Time Delay | 0.1…25.0 s |
| Protection Inhibit Time | 0…250 s |
Standards Compliance (Table 1)
| Standards | CSA22.2 No. 60947-4-1, EN 60947-4-1, UL 60947-4-1, GB/T 14048.4-2010, IEC 61508, IEC 61511, SJ/T 11364, GB/T 26572, SJ/Z 11388 |
|---|
Metering Accuracy
| Current | ±2% of Sensing Module Current Range |
|---|---|
| Ground Fault Current | ±5% of Full Scale |
| Voltage | ±2% of Sensing Module Voltage Range |
| Power | ±5% of Sensing Module Current and Voltage Range |
Overload Protection
| Type of Relay | Ambient Compensated Time-Delay Phase Loss Sensitive |
|---|---|
| Nature of Relay | Solid-State |
| Trip Rating | 120% FLA |
| Trip Class | 5…30 |
| Reset Mode | Automatic or Manual |
| Overload Reset Level | 1…100% TCU |
Analog Expansion Module (193-EXP-AIO-31)
| Bus to In/Out Isolation | 1000V AC = 1415V DC (1 min.) |
|---|---|
| Input Channel Types | 0…20 mA, 4…20 mA; 0…10V, 1…5V, 0…5V; RTD (PT385, PT3916, Ni618, Ni672, Cu 426, NiFe 518); Resistance 0…150 Ω, 0…750 Ω, 0…3000 Ω, 0…6000 Ω |
| Input Resolution | 12 bits |
| Output Channel Types | 0…20 mA, 4…20 mA; 0…10V, 0…5V, 1…5V |
| Output Resolution | 12 bits |
| Max Current Draw | 85 mA at 24V |
Catalog Number Format
How to read an Allen-Bradley 193 catalog number. Each position encodes a specific configuration attribute.
Position
Meaning
Example
a: Bulletin Number
IEC or NEMA overload relay family
193 = IEC Overload Relay; 592 = NEMA Overload Relay
b: Module Type (Sensing)
Module function identifier
ESM = Sensing Module
c: Sensing Module Type
Measured quantities
VIG = Current, Ground Fault Current, Voltage, and Power; IG = Current and Ground Fault Current; I = Current
d: Sensing Current Range
Current range of the sensing module
30A = 0.5…30 A; 60A = 6…60 A; 100A = 10…100 A; 200A = 20…200 A
e: Sensing Module Mounting Style
Contactor or panel mount compatibility
C23 = 100-C09…-C23; C55 = 100-C30…-C55; C97 = 100-C60…-C97; D180 = 100-D115…-D180; E146 = 100-E116…-E146; E205 = 100-E190…-E205; S2/S3/S4 = Bulletin 500 NEMA Size 0…2 / 3 / 4; T = DIN Rail/Panel Mount with Power Terminals; E3T = replacement for an E3 Plus panel mount adapter; P = DIN Rail/Panel Mount with Pass-thru Power Conductors; CT = Pass-thru with Voltage Sensing
b: Module Type (Control)
Control module function
EIO = I/O Only Control Module; EIOGP = I/O and Protection Control Module (External Ground Fault Sensing, and PTC)
c: I/O Count (Control)
Number of inputs and relay outputs
63 = 6 Inputs / 3 Relay Outputs; 43 = 4 Inputs / 3 Relay Outputs; 42 = 4 Inputs / 2 Relay Outputs; 22 = 2 Inputs / 2 Relay Outputs
d: Control Voltage
Rated control supply voltage
24D = 24V DC; 120 = 110…120V AC, 50/60 Hz; 240 = 220…240V AC, 50/60 Hz
c: Communication Module Type (193-ECM-___)
Communication protocol or configuration interface
ETR = EtherNet/IP with Dual Ethernet Ports; DNT = DeviceNet; PCM = Parameter Configuration Module (E200)
Communication Protocols
Supported industrial networks and field buses for the products covered by this publication.
EtherNet/IP Embedded dual-port RJ45; supports star, linear, and ring topology; 2 concurrent Class 1 connections; 6 simultaneous Class 3 connections; embedded web server; SMTP for trip/warning events; embedded EDS file; Studio 5000 Add-on Profile.
DeviceNet Single 5-pin connector; data rates 125 kb, 250 kb, and 500 kb; 16 bytes of I/O (implicit) messaging; E3 Plus emulation mode (Series B control module only).
USB Type B (E200 PCM) Stand-alone non-networked applications; configurable with Connected Components Workbench software; three rotary dials for FLA setting; 8-position DIP switch for trip class and feature selection.
Certifications & Compliance
cULus Listed - File No. E14840; Guide Nos. NKCR, NKCR7
CE Marked
RCM (formerly C-tick)
ABS
CCC
KCC
Suitable for use with IE3 Motors (IEC 60034-30)
SIL 2 Capable - IEC 61508:2010 Parts 1-7 (with Series B Control Module Only)
Environmental Protection Use Period 25 (China RoHS)
Document Contents
Full PDF covers the following topics in detail:
- Product Overview
- Features: modular design, communication options, diagnostic information
- Single/Three-Phase Operation and 54 operating modes
- Thermal Overload Features (thermal memory, adjustable settings, reset modes)
- Current Monitoring Functions (phase currents, imbalance, ground fault)
- Control Module Features (I/O, DeviceLogix, PTC thermistor)
- Sensing Module Features (voltage, current, ground fault, power protection)
- Communication Modules (EtherNet/IP, DeviceNet, PCM/E200)
- Expansion Digital I/O Modules
- Expansion Analog I/O Module
- Expansion Power Supply Features
- Expansion Operator Station Features (CopyCat, control/diagnostic stations)
- External Current Transformer Options (UL: 300 A, 600 A; CE: 300 A, 400 A)
- Catalog Number Explanation (sensing, control, communications, expansion, accessories)
- Product Selection Tables
- Wiring Diagrams (control module, expansion I/O, analog, power supply, CTs)
- Electrical Specifications (motor/load ratings, relay ratings, input ratings)
- Environmental and EMC Specifications
- Protection Summary Table (overload, ground fault, voltage, power)
- Product Safety Information (SIL 2, proof test, useful life)
- Approximate Dimensions (all mounting configurations)
Frequently Asked Questions
What is the difference between the E300 and E200 overload relay?
The communication module determines whether the assembled device is an E300 or E200. An overload system configured with the 193-ECM-PCM communication option is an E200 assembly. The E200 is targeted for non-networked (remote) applications and is configured using Connected Components Workbench software via a USB Type B port, three rotary dials for FLA, and an 8-position DIP switch for trip class and feature selection. The E300 supports EtherNet/IP (dual-port) and DeviceNet (single-port) network communication.
What protection functions does the E300/E200 relay provide?
The relay provides overload, phase loss, ground fault, current imbalance, jam (overcurrent), underload (undercurrent), stall, thermistor (PTC), remote trip, blocked start/start inhibit, under/over voltage, voltage unbalance, phase rotation, under/over frequency, under/over real power (kW), reactive power (kVAR), apparent power (kVA), power factor, and over analog. Both trip and warning outputs are available for most protection types.
What current ranges do the E300/E200 sensing modules cover?
Sensing modules are available in four current ranges: 0.5…30 A, 6…60 A, 10…100 A, and 20…200 A. For motor overload protection applications greater than 200 A, external current transformers (CTs) can be used. UL-compliant CTs are available at 300 A and 600 A ratios; CE-compliant CTs are available at 300 A and 400 A ratios.
What are the operating temperature limits for the E300/E200 relay?
The operating temperature range is -20…+55 °C (-4…+131 °F) for open installations and -20…+40 °C (-4…+104 °F) for enclosed installations. Storage temperature is -40…+85 °C (-40…+185 °F). The expansion power supplies (193-EXP-PS-AC and 193-EXP-PS-DC) must not exceed a surrounding air temperature of 55 °C (131 °F).
Is the E300/E200 relay suitable for functional safety (SIL) applications?
Yes. The E300/E200 relay is SIL 2 Capable per IEC 61508:2010 Parts 1-7 when used with a Series B Control Module. It is a Type B device and, in a low demand application as the only component in a final element subassembly, a design can meet SIL 2 at HFT=0 per Route 2H requirements. All automatic diagnostics detect product faults within a diagnostic test interval of 300 ms. The useful life is 10 to 15 years or 5,000,000 operations, whichever results in a shorter useful life.
How many expansion modules can be added to the E300/E200 relay?
Up to four additional expansion digital modules and up to four additional expansion analog modules can be added to the E300/E200 relay expansion bus. One operator station can also be added. When more than one expansion digital module and one operator station are used, an expansion power supply is required to supplement power for the additional modules.
What EtherNet/IP connection types does the E300 communication module support?
The EtherNet/IP communication module supports 2 concurrent Class 1 connections (1 exclusive owner plus 1 input only or 1 listen only) and 6 simultaneous Class 3 connections (explicit messaging). It also includes an embedded web server, SMTP server for trip and warning events (email and text messaging), an embedded EDS file, and a Studio 5000 Add-on Profile. The module has two RJ45 ports supporting star, linear, and ring topology.
Disclaimer
Disclaimer: PLC Exchange is an independent reseller and is not an authorized distributor, affiliate, licensee, partner, or agent of Allen-Bradley / Rockwell Automation. All product information on this page is compiled from publicly-available manufacturer publications, technical data sheets, and catalog sources, each of which remains the copyright of its originating manufacturer. We make no representation or warranty, express or implied, regarding the accuracy, completeness, timeliness, or fitness for any particular purpose of the specifications or descriptions shown — content may contain errors, omissions, or out-of-date information. Product images are the property of their respective manufacturers, trademark owners, and source publications, and are displayed solely for identification purposes under the nominative fair use doctrine; images are representative and may depict a different configuration or catalog variant than the exact product listed. Purchasers should independently verify specifications against the current manufacturer publication before placing an order. All product names, trademarks, service marks, and registered trademarks are the property of their respective owners, and their use does not imply endorsement or affiliation.